CONTENTS
EVERY 100 HOURS ............................................................................................ 111
Lubricating Grease Fittings........................................................................................... 111
Cleaning Air Cleaner Primary Element .........................................................................113
Adjusting Fan Belt Tension........................................................................................... 114
Checking Fuel Line.......................................................................................................114
Adjusting Brake Pedal ..................................................................................................115
Adjusting Parking Brake Lever ..................................................................................... 115
Checking Battery Condition .......................................................................................... 116
EVERY 200 HOURS ............................................................................................ 117
Checking Radiator Hose and Clamp ............................................................................ 117
Checking Oil Cooler Line..............................................................................................119
Checking Intake Air Line............................................................................................... 119
Checking Power Steering Line ..................................................................................... 119
Adjusting Toe-in............................................................................................................ 120
Draining Fuel Tank Water............................................................................................. 120
Cleaning Inner Air Filter................................................................................................121
Cleaning Fresh Air Filter...............................................................................................121
Adjusting Air-Conditioner Belt Tension......................................................................... 122
EVERY 300 HOURS ............................................................................................ 122
Replacing Hydraulic Oil Filter ....................................................................................... 122
EVERY 400 HOURS ............................................................................................ 123
Changing Engine Oil..................................................................................................... 123
Replacing Engine Oil Filter ...........................................................................................124
Checking Fan / Air-conditioner Belt Tension ................................................................ 124
Cleaning Pre-Fuel Filter................................................................................................ 126
Replacing Fuel Filter.....................................................................................................126
Cleaning Water Separator ............................................................................................ 126
Cleaning Fuel Solenoid Pump Element........................................................................127
EVERY 600 HOURS ............................................................................................ 128
Changing Transmission Fluid .......................................................................................128
Changing Front Differential Case Oil............................................................................ 129
Changing Front Axle Gear Case Oil ............................................................................. 129
Adjusting Front Axle Pivot.............................................................................................130
Adjusting King-pin Pivot................................................................................................ 130
EVERY 800 HOURS ............................................................................................ 130
Replacing Fuel Filter.....................................................................................................130
Adjusting Engine Valve Clearance ............................................................................... 130
EVERY 1500 HOURS .......................................................................................... 130
Cleaning Fuel Injector Nozzle Tip................................................................................. 130
Checking and Cleaning EGR Cooler ............................................................................130
Checking Accumulator.................................................................................................. 130
EVERY 3000 HOURS .......................................................................................... 130
Checking Turbocharger ................................................................................................ 130
Checking Supply Pump ................................................................................................ 130
Checking Intake Air Heater........................................................................................... 131
Checking and Cleaning EGR System........................................................................... 131
Cleaning DPF Muffler ................................................................................................... 131
EVERY 1 YEAR ................................................................................................... 131
Replacing Air Cleaner Primary Element and Secondary Element................................131
Checking Air-Conditioner Pipe and Hose .....................................................................131
Checking CAB Isolation Cushion.................................................................................. 131
Checking Exhaust Manifold ..........................................................................................131
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