Alternate Configuration ..................................... 55
End-Gear Configuration Example ..................... 56
Threading ..................................................... 57
Headstock Threading Controls ......................... 57
Apron Threading Controls ................................. 58
Thread Dial ....................................................... 58
Thread Dial Chart ............................................. 59
Pitch Turning ................................................ 60
Headstock Pitch Turning Controls .................... 60
Coolant System............................................ 62
SECTION 5: ACCESSORIES ......................... 63
SECTION 6: MAINTENANCE ......................... 65
Schedule ...................................................... 65
Ongoing ............................................................65
Daily, Before Operations ................................... 65
Daily, After Operations ...................................... 65
Every 50 Hours ................................................. 65
Every 1000 Operating Hours ............................ 65
Annually ............................................................65
Cleaning/Protecting ...................................... 65
Lubrication ................................................... 66
Lubrication Frequency ...................................... 66
Lubrication Amount & Type .............................. 66
Headstock ......................................................... 66
Quick-Change Gearbox .................................... 67
Apron ................................................................68
One-Shot Oiler .................................................. 68
Longitudinal Leadscrew .................................... 68
Ball Oilers .......................................................... 69
End Gears ......................................................... 70
Coolant System Service .............................. 71
Hazards .............................................................71
Adding Coolant ................................................. 72
Changing Coolant ............................................. 72
Machine Storage .......................................... 73
Preparing Lathe for Storage ............................. 73
Bringing Lathe Out of Storage .......................... 73
SECTION 7: SERVICE ................................... 74
Troubleshooting ........................................... 74
Motor & Electrical .............................................. 74
Lathe Operation ................................................ 75
Backlash Adjustment ................................... 77
Compound Rest ................................................ 77
Cross Slide ........................................................ 77
Leadscrew End-Play Adjustment ................. 78
Gib Adjustment ............................................ 78
Cross Slide Gib ................................................. 78
Compound Slide Gib ......................................... 79
Saddle Gib ........................................................ 79
V-Belts ......................................................... 80
Tensioning V-Belts ............................................ 80
Replacing V-Belts ............................................. 81
Brake & Switch ............................................ 82
Adjusting Brake ................................................. 82
Replacing Brake ................................................ 83
Gap Insert Removal & Installation ............... 83
Gap Removal .................................................... 83
Gap Installation ................................................. 84
SECTION 8: PARTS ....................................... 85
Control Rod & Brake .................................... 85
Bed & Body .................................................. 87
Headstock Gears ......................................... 89
Headstock Controls...................................... 91
Quick-Change Gearbox ............................... 93
End Gears .................................................... 96
Saddle .......................................................... 97
Slides ........................................................... 99
Apron ......................................................... 100
Steady Rest ............................................... 103
Follow Rest ................................................ 103
Tailstock ..................................................... 104
Electrical Cabinet ....................................... 105
Accessories ................................................ 106
Front Machine Labels ................................ 107
Rear Machine Labels ................................. 108
SECTION 9: APPENDIX ............................... 109
Threading and Feeding Chart .................... 109
Diametral & Modular Pitch Chart ............... 110
WARRANTY & RETURNS ........................... 113
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