SAFETY - GENERAL
Special care is taken during all stages of manufacture to ensure that your CLARKE Mig Welder
arrives with you in good condition.
Before using the machine it is in your own interest to read this manual thoroughly, paying particular
attention to the following rules, and the EMC regulations:
1. Do not open or remove side panels from the machine unless the mains plug is
disconnected.
2. Do not use the machine with any of the panels open or removed.
3. Do not attempt any electrical or mechanical repair unless you are a qualified
technician. If you have a problem with your machine contact your local dealer or
CLARKE International Service Department on 0181 556 4443.
4. Remove any flammable materials from the welding area.
5. Do not expose gas cylinder to high temperature, and do not strike an arc near or on
the gas cylinder.
CAUTION: Gas cylinders are pressurised containers. Do not pierce or burn, even
when empty. Protect from direct sunlight.
6. Make sure you have good ventilation in the welding area since toxic gases are
released during the MIG welding process.
7. Ultra-violet radiation is released by the MIG welding process and it is of the utmost
importance that the operator, and any spectators, protect themselves by using
welding face shields or helmets with suitable filter lenses. The wearing of gloves
and proper working clothes is also strongly recommended.
8. Never use in a wet or damp environment.
9. If welding outdoors, screens MUST be used around the weld site, to protect the
general public from the glare of the arc.
ELECTROMAGNETIC INTERFERENCE (EMC)
IMPORTANT
Whilst this unit complies with EMC regulations, the user is responsible for installing and using the
welding equipment according to the manufacturer’s instructions. If electromagnetic disturbances are
detected then it shall be the responsibility of the user of the welding equipment to resolve the
situation. In some cases this remedial action may be as simple as earthing the welding circuit, see
‘Note’ below. In other cases it could involve constructing an electromagnetic screen enclosing the
power source and the work complete with associated input filters. In all cases electromagnetic
disturbances must be reduced to the point where they are no longer troublesome.
Note - The welding circuit may or may not be earthed for safety reasons. Changing the earthing
arrangements should only be authorised by a person who is competent to assess whether the
changes will increase the risk of injury, e.g. by allowing parallel welding current return paths which
may damage the earth circuits of other equipment.
1. ASSESSMENT OF AREA
Before installing welding equipment the user shall make an assessment of potential electromagnetic
problems in the surrounding area. Avoid using your welder in the vicinity of:
a) other supply cables, control cables, signalling and telephone cables; above, below and
adjacent to the welding equipment;
b) radio and television transmitters and receivers;
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SPARE PARTS LIST
Model: MIG 220T Turbo (SEE DIAGRAM ON PAGE 20) Part No. 6010370
Item Description Part No.
1 2 oval shaped handles EM21600012
2 Printed circuit board EM22710010
3 Gas solenoid valve EM22900001
4 Rectifier EM22400009
5 Rectifier thermostat EM22210601
6 Complete fan EM22800013
7 2 Cable clamps for hole D.20 EM21605010
8 3 Gas hoses EM10900003
9 Input cable EM20220020
10 Side panel locking clip EM21690046
11 Left side panel EM33705065
12 Torch grommet on front panel EM21690003
13 Handle bar EM33725046
14 Orange pilot light EM22610013
15 On/off switch EM22200002
16 Right side panel EM33705066
17 2 timer switches EM21690058
18 Power setting control switch knob EM21690015
19 Power setting control switch EM22205016
20 Top panel EM33705064
21 Complete wire feeder EM44400003
22 Wire feeding motor EM22810003
23 Wire feed roller EM33805023
24 Contactor EM22225006
25 Auxiliary contact EM22225018
26 Dinsel socket EM22100002
27 Choke EM44135006
28 Resistance EM22305004
29 Thermostat EM22210016
30 Transformer EM44120016
31 Capacitor EM22315002
32 Binzel torch connection EM23005047
33 2 Castors EM21625002
34 Wheel axle EM55200016
35 2 Wheels EM21625009
36 Back panel EM33715026
37 Spool holder for coil D.50 EM21690032
38 Bottom panel EM33700056
39 Dividing panel EM33720014
40 Front panel EM33710054
41 Dinsel plug EM22100001
42 Pressure regulator EM22905004
43 Mask EM21905019
44 Transparent glass EM21905020
45 Dark glass EM21905021
46 Earth clamp EM22110007
47 Torch with hose assembly EM23000322
48 Earth cable EM43210009
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