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Manual Clarke KING 35 Welder

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Manual

WHAT IS PLASMA CUTTING

Plasma Cutting is a fast, clean and distortion free, means of cutting through all

types of metal from mild and stainless steels to aluminium brass and copper.

The process relies upon the chemical reaction of a gas or mixture of gases, such

as air, when subjected to very high temperatures. The gas ionises, i.e. negative

electrons are separated from the atom, leaving the atom positively charged. In

this ionised state, the gas is electrically conductive and is called ‘plasma’.

A standing electric arc is created to achieve the very high temperature required

to create the plasma. By forcing the plasma through a small nozzle the arc is

constricted and its temperature is increased to over 20,000°C and concentrated

into a very small area.

When the plasma is directed at a conductive material (which is connected to

the earth return lead of the cutter) the arc is transferred through the plasma to

the material. The high energy of the arc melts the material which is displaced by

the gas flow.

The standing arc has to be created by producing an ionised path in the gas. This

is achieved by applying a very high voltage, at high frequency, between the

electrode and the tip/work, causing a high frequency spark. The main arc will

ignite as soon as the gas between the tip and the nozzle is ionised.

The power generator is essentially made up of a transformer, a rectifying unit and

an electronic board.

The latter controls the unit safeguards and governs the work cycles of the various

components which make up the unit, such as the solenoid valve, the HF circuit

(for models fitted with this), the power contactor, etc.

FEATURES

The plasma cutting units are supplied with the following safety devices:

1. Thermal protection devices are installed at the points most subject to high

temperatures such as the power transformers and the rectifying units.

An amber light on the front panel lights up when the thermal protection device

intervenes. See fig.3

2. A pneumatic protection device prevents damage to the torch due to

switching on with either no air supply or low air pressure.

An amber light on the front panel lights up when the pneumatic protection

device intervenes. See fig. 3

3. An Electric shock protection device prevents the operator from coming into

contact with the live parts of the torch (such as the electrode, etc.) This consists

of a safety device, built into the body of the torch, which breaks the main

power circuit when the end part of the torch is removed to replace the

electrode or the tip.

When the electrical protection device intervenes, the unit is prevented from

operating.

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Specifications

Brand	Clarke
Model	KING 35
Category	Welders
File type	PDF
File size	0.16 MB

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Can I store power tools in a shed or garage? Verified

In general, you can store power tools in a shed or garage, even if it sometimes freezes there. However, it is better for the lifespan of the power tool to store it in a dry place without major temperature fluctuations. In a shed or garage, differences in temperature can cause condensation to form, which can cause rust. In addition, tools that run on batteries last shorter and do not charge as well at very low temperatures. To be sure how your power tool needs to be stored, always thoroughly read the user manual.

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